Source: https://guthlabs.ai/docs/instruments/orifice-flow-meter-calculator/

instrument / verified-with-binding-errata

# Orifice Flow Meter Calculator

The current ledger marks this instrument verified with errata that must be applied at binding time.

Status: **VERIFIED_WITH_ERRATA**Lifecycle: **verified-with-binding-errata**

## Inspectable records

[01**Overview**Purpose and lifecycle](<https://guthlabs.ai/docs/instruments/orifice-flow-meter-calculator/>)[02**Mechanism**Method and assumptions](<https://guthlabs.ai/docs/instruments/orifice-flow-meter-calculator/mechanism/>)[03**Implementation**Binding and validation](<https://guthlabs.ai/docs/instruments/orifice-flow-meter-calculator/implementation/>)[04**Qualification**Evidence and errata](<https://guthlabs.ai/docs/instruments/orifice-flow-meter-calculator/qualification/>)

## Ledger state

The current ledger marks this instrument verified with errata that must be applied at binding time.

**Area**: Thermodynamics, Fluids & Aero

**Tranche**: tranche-4

**Evidence ID**: t4-273

**Ledger rows**: 1

No ledger note is attached.

## Review findings

The flow-rate equation itself is conditionally correct, but the specification needs review before release. Define whether velocity means pipe velocity or orifice-bore velocity, restrict the instrument to incompressible flow or add compressibility treatment, define A2 explicitly, and state ISO 5167 geometry, tap, and applicability constraints. The honest-label statement about approximate Cd is appropriate but insufficient without these operating restrictions.

### Formula and scope findings

- The stated flow formula is standard for steady, incompressible flow through a thin-plate orifice when A2 is the orifice-bore area, A2=πd²/4, and β=d/D.

- The formula does not define the reported velocity. Velocity could mean pipe velocity, V1=Q/A1, or orifice-bore velocity, V2=Q/A2; these are different outputs.

- For gases or other compressible fluids, the formula is incomplete because an expansibility factor is generally required; the claim must be limited to incompressible or sufficiently low-Mach-number flow unless compressibility is added.

- Cd is not a universal constant or merely a generic table lookup; it depends on Reynolds number, β, tap configuration, edge geometry, and installation details. ISO 5167 applicability limits must be enforced.

- The differential pressure must correspond to the specified pressure-tap arrangement and reference conditions; this is not stated.

### Unit assumptions

- All test vectors use SI units: diameters in m, differential pressure in Pa, density in kg/m³, and flow rate in m³/s.

- d and D must use the same length units because β=d/D is dimensionless.

- A2=πd²/4 and A1=πD²/4.

- The stated formula assumes incompressible flow with density representative of the flowing fluid at the measurement conditions.

- Pipe velocity is defined here as V1=Q/A1; orifice-bore velocity is defined as V2=Q/A2.

## Boundary hardening

**BREAK_CLAIMED** · SELF_FLAGGED

The specification exposes undefined behavior at d=D because 1−β⁴ becomes zero, and at negative ΔP because the square-root argument becomes negative. It also does not specify whether velocity is pipe velocity or orifice velocity, nor how pressure direction should be represented.

## Errata and corrections

### Tranche errata

**velocity_orifice_m_s** · vector 2

2.025912

2.024911

minor: inconsistent with her own correct Q/Ao in 4th digit

## Inspectable example

4 review vectors are recorded. One source-bound sample is shown below.

````
{
  "inputs": {
    "D_m": 0.1,
    "d_m": 0.05,
    "delta_P_Pa": 10000,
    "Cd": 0.61,
    "rho_kg_m3": 1000
  },
  "expected_outputs": {
    "Q_m3_s": 0.005532088,
    "velocity_pipe_m_s": 0.704367,
    "velocity_orifice_m_s": 2.817469
  },
  "working": "β=d/D=0.05/0.1=0.5; β⁴=0.5⁴=0.0625. A2=π(0.05²)/4=0.001963495 m². √[2ΔP/(ρ(1−β⁴))]=√[20000/(1000×0.9375)]=√21.333333=4.618802 m/s. Q=0.61×0.001963495×4.618802=0.005532088 m³/s. A1=π(0.1²)/4=0.007853982 m². V1=Q/A1=0.005532088/0.007853982=0.704367 m/s. V2=Q/A2=0.005532088/0.001963495=2.817469 m/s."
}
````

## Related workflows

[Pipe & Pump Benchmeter 1](<https://guthlabs.ai/docs/instrument-workflows/pipe-pump/>)

## Sources and evidence

These pointers bind the page to evidence. They do not grant authority or collapse verification into deployment.

- `VERIFIED_LEDGER.json · VERIFIED_WITH_ERRATA`

- `evidence-tranche4/tranche4-results.json`

- `BOUNDARY_HAZARD_CATALOG.json`
